Products Aluminium Composite Panels

Distributors of -

  1. * HYNA DECOR
  2. * HYNA BOND  
  3. * MAPL : 
    1. Aluminium Composite Panel, 
    2. Aluminium Partition Panel, 
    3. Aluminium Composite Panel Classic Collection
    4. Natural finish with Amazing design

 

Hynadecor (FR) is an Aluminium Composite Material (ACM) for exterior cladding. It’s composed of core material and aluminium skins. The core material contains a non-combustible mineral and small content of thermoplastic, which ensures high performance of fire safety of this material. The skin is 0.5mm thick aluminium of 3005 H-16. The surface is finished with high-performance PVDF/Lumiflon-based paint and the back is a service coating. We use high-performance PVDF/Lumiflon-based fluorocarbon paint for the surface coating, ensuring both high durability and consistent coating quality. PVDF/Lumiflon-based fluorocarbon coating has a coating warranty of 12 years.

 

The greatest concern in external cladding is upward flaming over a vertical exterior wall, particularly in high-rise buildings. Various types of fire tests are required to examine the fire performance and non-combustibility of building materials. HYNADECOR (FR) not only passes all tests, but it is also certified to meet NBC for external cladding without any height restrictions.

 

GENERAL SPECIFICATION

 

DIMENSIONS MEASUREMENT
Thickness 3mm, 4mm, 5mm, 6mm (±0.2mm)
Width 1200mm (±2mm)
Length Less than 6000mm (±4mm)
Bow Max 0.5% of any dimensions
Diagonal Lines Difference Max 5mm

 

MECHANICAL PROPERTIES STANDARD MEASUREMENT
Tensile Strength ASTM D-638 49MPa
Yield Strength ASTM D-638 44MPa
Bending Strength ASTM C-393 120MPa(4mm)
Flexural Elasticity ASTM C-393 2.6X104(4mm)
Shearing Strength ASTM D-732 33MPa
Penetrating Resistance ASTM D-732 11 kN
Adhesive Peel off Strength ASTM D-903 10N/MM
Wind Pressure resistance ASTM E-330 Passed
Resistance against water ASTM E-331 Passed
Resistance against air ASTM E-283 Passed
 

FIRE RESISTANT ACP

 

GRADE STANDARD
Class - A2 EN13501 -1,s1,dO
ASTM - E119
Class - B EN13501-1,s1, dO
ASTM -E119
Class - B1 DIN4102
Class - 0 BS476

 

 

HYNADECOR A2 FIRE RETARDANT ACP

FIREPROOF ALUMINIUM COMPOSITE PANEL

HYNADECOR A2 fireproof metal composite panels are FIRE RETARDANT product as per En135501- 1,s1,do & ASTM - E119. It is covered on both sides with PVDF coated aluminium sheets, and embedded in between with natural inorganic materials. The inorganic material content is >-90% off the core, with balance made of virgin LDPE.


The metal sheet and core are perfectly bound by a special macromolecule binder. The advance process technology of HYNADECOR produce the perfect FIRE RETARDANT CORE also improves the panels mechanical feature as Highest grade of FIRE RESISTANCE ACP, toughness, impact resistance and crushing resistance, which therefore ensure. That the ACP resists fire for minimum 2 hours with No MOLTEN DROPLETS & NEGLIGIBLE SMOKE.

 

FIRE RESISTENCE CHARACTERISTICS

The material classifies to “Reaction to Fire” is Compliance with EN13501-1:2007+A1:2009 Classified as A2-s1,d0. Available in The thickness of 3.00 mm to 6.00 mm with overall weight of 8.50 kg/mt2 (for 4.00 mm ACP with coil of 0.50 mm on eithder side)

 
PRODUCT SPECIFICATION - ACP

 

 

PARTICULARS PRODUCT COMPOSITION

Product Grade • • Royal • Classic • Primo HPL

Total Thicknessof the panel R45 R43 R33 C33 P23  

  6.0 mm
4.0 mm 4.0 mm 3.0 mm 3.0 mm 3.0 mm

Thickness of the
Aluminium Skin
(Top & Bottom Skin)
0.50 mm 0.25 mm 0.20 mm 0.15 mm 0.25 mm

Thickness of LDPE/
Mineral Core
3.0 mm 3.50
mm
2.50
mm
2.60 mm 2.70 mm 5.50 mm

 

Product
Tolerance
Width Length Thickness Squareness Bow

0/±4.0 mm 0/±6.0
mm
3.0mm Max 5.0mm 0.5% of
Length &
Width

Grade Exterior Exterior Interior Exterior

Warranty* 12 Years 7 Years - 12 Years

 

 

 

HYNABOND Partitions Panels are robust, water and termite resistance and can be utilized for optimization of spaces in all domestic and commercial establishments like offices, hospital, shopping malls, etc. It is available in 15 colours with 4mm thickness and can also be effectively used in wet areas like laboratories, kitchens, washrooms, toilets, laundries, places that have high human traffic, etc.

 

HYNABOND Partition Panel with stands pressure and ensure years of stability. HYNABOND Partition Panels are in demand from various domestic and industrial customers and are the preferred choice for kitchen, balcony, washroom and other areas where water is in regular contact.

 

ADVANTAGES OF PARTITION PANEL

 

  1. 100 % Water proof.
  2. It’s robust & termite proof.
  3. No wrapping & bending tendency.
  4. Maintenance Free.
  5. Excellent Sound & thermal Insulation.
  6. Long lasting.
  7. It can also be effectively used in high humidity spaces like laboratories, toilets, laundries kitchens, washrooms, healthcare units & even toilets areas where water is in regular contact.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HAULING, HANDLING & STORAGE

 

To ensure there is no damage to the edges or surface of the high-end material (MAPL HPL), please handle them with extreme care. During the process of transporting the panels, they should be protected well against slipping. Make sure that the panels are lifted securely while handling or unloading them. Kindly avoid pushing or pulling them over the edge.

 

It's important to remove the protective film within 45 day of installation.

 

The panels must be stocked parallel to the ground on flat and stable supporting panels. They should be in completely flat position. Erroneously storing the panels can lead to permanent damage or deformation.

 

 

TECHNICAL SPECIFICATIONS

 

Technical Specifications Of MAPL
S. No. ITEMS MAPL HPL
1 Thickness of composite panel (mm) 6mm
2 Skin Thickness (mm) 0.25mm
3 Weight (Kg/Sqm) 7.5g
4 Polyethylene type LDPE (g/cm3) 0.92
5 Surface ------
6 Lacquering LUMIFLON/PVDF
7 Brilliance (Initial Value) 30-30% accord to Gardner
8 Hardness (Pencil Hardness) H
9 Temperature resistance from -50°C to +80°C
10 UV stability Brilliant
Mechanical Properties of ACM
S. No. ITEMS MAPL HPL
11 Tensile Strength (ASTM E-8) 3.2 KgmP2
12 Yield Strength (ASTM E-8) 4 Kg/mm2
13 Elongation (ASTM E-8) 13%
14 Flexural Elasticity (ASTM C-393) 4030/MM2
15 Thermal Expansion (ASTM D-698) 1.1 mm/M/50.0
Mechanical Properties of Aluminium Skin
S. No. ITEMS MAPL HPL
16 Aluminium Alloy Grade H 18 - 1 100
17 Yield Strength 14 Kg/mm2
18 Modules of Elasticity (ASTM C-393) 7000 Kg/mm2
19 Bond Integrity (ASTM C-297) 118 Kg/cm2
20 Deflection Temperature (ASTM D-698) 110°C
Accoustical Properties
S. No. ITEMS MAPL HPL
21 Sound Absorption Factor as 0.05
22 Airborn sound insulation index Rw (dB 24
23 Loss Factor D 0.0057
Accoustical Properties
S. No. ITEMS MAPL HPL
24 Gloss at 600 26
25 Elongation ASTM E-8 A50>=3%
26 Abrasion Resistance (ASTM - D- 968-81) The painted film doesn't wear out through pouring 50 litre of sand on the surface of the coated panel.
27 Hardness (Pencil hardness) 3H
28 Film Hardness (Pencil hardness) 2H
29 Rigidity E-J (KN cm 2/3) B65
30 Reverse Impact Crosshatch
ASTM01737-62
2T1 No Cracking
ADHESION
S. No. ITEMS MAPL HPL
31 Dry ASTM D-3359 Method 8 No Change
32 Wet 37.80C, 24 Hrs No Change
33 Boiling Water 1000C, 20mm No Change
Mechanical Properties of Aluminium Skin
S. No. ITEMS MAPL HPL
34 HCL (ASTM D 1 309 No Change
35 H2 So4 (ASTM Dl 308-79) No Change
36 Detergent (ASTM D2248-73) No Change
37 Oil Resistance No Change
38 Dirt Resistance No Change
WEATHER ABILTY
S. No. ITEMS MAPL HPL
39 CoLour Retention ( ASTM D-2244-89
Max 5 Units)
4000 Hrs
40 Gloss Retention ASTM D-523-89 70% 4000Hrs
41 Chalking ASTM D-4214-89 Max 8 Units No Chalking was Seen
4000Hrs
42 Salt Spray No Change 3000Hrs
43 Humidity ASTM D-2247-87 No Blister, No Cracking 10
Cycles:24 Hrs X 100% RH,
37.80C2 HrsX 180C
44 Humidity (Thermal ASTM D-2244-65 None to very few It
blisters 100%
45 Condensing Humidity 54.40C ASTM
4585-87
Rhx 54.40C, 2500 Hrs

 

 

FIXING METHOD

 

 

 

Thicknessof Sheet Minimum Distanceof Holes to the Edge Maximum DistanceBetween the Holes - Width Maximum DistanceBetween the Holes - Length
6mm 10-20mm 450mm 550

 

 

Fixing Details (with Rivets)

 

  1. Block Panel and Plastered Wall
  2. Fix aluminium section on wall, estimation gap of 400- 700mm, center-to-center with help of deal vertically
  3. Pilot hole must be drilled before fastening rivets light
  4. Size of rivets must be three times the thickness of panel and gauge of aluminium; ensure rivets used are fully threaded
Fixing Details (without Rivets)

 

  1. Slightly rub off the surface of aluminium section and portion of panels with the help of sandpaper before applying adhesive on it
  2. Don't use any silicon in the gap filling
  3. Maintain a gap of 3mm-6mm in between the plan